For the gear manufacturer ZF, we have programmed and placed into service a plant in Bratislava (Slovakia) for the assembly of the dual mass flywheel (DMF) qogttvx. A particular challenge here were the two KUKA JET robots on a carriage for transporting parts to the individual processing stations.
Technical Details
Project
Assembly of the dual mass flywheel for ZF in Bratislava (Slovakia)
Installation
Station for inserting rivets in the flywheel with a KUKA robot scara KRC5
Sprocket assembly: The sprockets are supplied from a storage, inductively heated and shrunk onto the flywheel with an electro-mechanical press
Subsequent testing station controls the axial and radial position of the sprocket using a camera
Balancing station
The grease station fills the DMF with grease, the cover is applied and pressed in electro-mechanically
Finally, the fully assembled and tested work pieces are preserved and made available on an delivery conveyor to the worker for packaging
Controls
5x S7-300 with OP77B and POSMO drives to control individual stations
1x S7-300 with MP277 as head control for security functions and order control
